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GRP stepover
Fall of Cruachan – GRP Stepover
Named QTS stepover file located
Client
QTS
Location
Saudi Arabia
Sector
Rail & energy infrastructure
Solution
GRP Access Walkway
Project Overview
Project scope
The client required a walkway system capable of performing reliably throughout large-scale outdoor festivals while reducing ongoing maintenance and replacement costs.
Key project challenges included:
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Existing walkway materials deteriorated rapidly under heavy foot traffic.
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Extreme summer temperatures and prolonged UV exposure reduced the lifespan of previous products.
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Sandstorms and harsh environmental conditions accelerated wear.
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Annual replacement of walkway panels created significant operational costs.
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A long-term, high-performance solution was required without compromising visitor safety.
Vital GRP delivered a complete turnkey solution, assigning a dedicated project manager to collaborate closely with MDL Beast's design engineers throughout the project.
Following detailed consultation and engineering reviews, our team developed a bespoke GRP walkway system specifically designed for the demanding festival environment.
The solution included:
Bespoke GRP Sandwich Panels
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Custom manufactured 18mm GRP sandwich panels
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High-performance isophthalic polyester resin
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UV inhibitors to minimise colour fading
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Heavy-duty anti-slip walking surface
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Excellent resistance to heat, sunlight and environmental exposure
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Expected service life exceeding 20 years under normal operating conditions
Design, Manufacture & Installation
Vital GRP managed every stage of the project including:
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Design support
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Engineering
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Manufacturing
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Quality assurance
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Logistics
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Installation
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A total of 5,500 bespoke GRP access panels were designed, manufactured and installed within just three months, delivering a robust, long-lasting access solution for the festival site.